In order to improve the production efficiency and quality of mold manufacturing, according to the mold manufacturing process of the common problems in the summary and induction, has developed the following 30 mold standardization of production principles.
1. Less than 2020 mold embryo, a, b board between the need to do pry pits; larger than 2020 mold all the template, including the top of the pitcher board must be between the pry pits.
2. Mold embryo guide column guide sleeve to be processed exhaust groove, to prevent the guide column guide sleeve strain.
3. Mold must not have sharp corners, need chamfering. Except where specifically specified
4. Internal mold and mold parts without consent shall not have welding.
5. The outside of the mold product must be in the appropriate location to open the exhaust slot, exhaust slot specifications, please refer to the mold design manual.
6. As far as possible to avoid the use of grinding machine grinding in the mold, if you have to use grinding machine processing, must use oil stone light (especially the sub-surface)
7. The surface treatment of the internal mold surface must be carried out in accordance with the BOM, or other formal notice of the technical requirements. Non-plastic surface of the processing lines (line cutting, milling machines, CNC gong bed, sparks machine) also use oil stone bright.
8. All internal mold materials, mold embryo grading requirements must be based on orders, or design review process in the formal confirmation of the technical requirements for procurement. Must provide proof of material, if it is hard, must provide heat treatment report. All relevant proof.
9. All mold before and after the mold, inserts, row position, sloping roof, straight top (push block), shovel chicken and other needs in the bottom or side of the processing of a waist round pit, the material name and hardness engraved.
10. The position, push the block, shovel chicken, jitter and other important wear parts must be nitrided and hardened.
11. Position must be positioned. Positioning methods are slingshot, wave beads, HASCO (DME) standard trip folder, etc., the specific needs of the project in accordance with the requirements. Strip need to have pressure, wear plate. Strip, wear plate must use wear hard material, need to add oil tank.
12. The row of diagonal columns must be pressed, unable to rotate and loose. Diagonal guide column tail must be processed into hemispherical or conical shape, is conducive to ensuring the normal movement of the line. The length, size and inclination of the diagonal columns must be the same for two or more diagonal posts in the same row.
13. The sloping seat must use abrasion resistant material. The sloping roof must be machined with oil sumps, and the ramps are generally hardened with 2510 or cr12 to hrc40-45 degrees because the ramps are subjected to shock loads, so they can not be too hard to break and chamfer at all right angles The Requires a sloping guide plate (bronze). Do not burn.
14. Flow channel and into the plastic need to save light # 400-600.
15. Thimble, Secretary tube, thimble, ramps and thimble to be engraved with the corresponding identification code, easy to install. If the thimble position is not horizontal on the product, it is necessary to set the ejector pin as "D" or to use the anti-reseller key.
16. Thrace the use of HASCO or DME standards, choose which decision BOM or other formal notice of the mold technical requirements.
17. Processing transport water apron ("O" ring) slot, need to set aside 0.25mm gap, the general rubber ring to preload 0.5-0.8mm. If you do not attach importance to this, the apron is easy to be damaged Off, causing leakage.
18. Throttle to nitriding, need to do only reselling. The radius of the mouth must meet the requirements of the drawing. The jaws are not nitrided and may have been bruised before the mold.
19. Conventional structure mold must be arranged to support the head, both sides need to polish, small mold preload 0.1mm, large mold preload 0.1mm-0.15mm.
20. The diameter of the positioning ring must conform to the drawing, and the form and position of the top stick must conform to the drawing.
21. The specifications of the faucet, according to the BOM or the confirmed mold, must be processed and installed in accordance with the die. Drilling must not drill, sharp angle to be chamfering.
22. transport water must be marked in1, out1, in2, out2 ......... ..
23. All the characters on the mold must be neat, correct, not crooked.
24. Mold need to install the side lock (straight lock). If you can not install a side lock, you need to install a taper lock, or a cone lock. Taper lock to be installed sideways.
25. All screws and mold parts need to choose the standard parts, screw head can not be cut off. The effective locking length of the screw must be sufficient, normally 1.5 or 2.
26. Hot mouth troughs must be rounded to avoid scratching the wires.
27. Install the hot mouth ID card on the side of the mold panel.
28. Die transfer acceptance: the need to cooperate with the mold engineers press the "mold checklist" acceptance through the packaging to take the mold.
29. Before the shift mode to be carried on the test water pressure (100pa or more) after the acceptance of water, the need to use a wind gun to clean the water.
30. Mold surface in the manufacturing process, the need to pay attention to maintenance, to prevent rust, scratches. Before the mold is packaged, the inner mold needs to be sprayed with white and / or colorless rust inhibitors. All mold surfaces must be cleaned and then marked with butter.