Metal Insert Molding

- Dec 16, 2017-

Metal inserts can also be injection molded into the work piece. It is best to choose a company that has experience in insert molding as there are many variables to consider. For large volume parts the inserts are placed in the mold using automated machinery. An advantage of using automated components is that the smaller size of parts allows a mobile inspection system that can be used to examine multiple parts in a decreased amount of time. In addition to mounting inspection systems on automated components, multiple axial robots are also capable of removing parts from the injection molds and will place them in latter systems that can be used to ensure quality of multiple parameters. The ability of automated components to decrease the cycle time of the processes allows for a greater output of quality injection molded parts. In low volumes, a machine operator will remove the parts by hand.

Specific instances of this increased efficiency when it comes to injection molds include the removal of parts from the mold immediately after the parts are created and use in conjunction with vision systems. The removal of parts is achieved by using robots to grip the part once it has become free from the mold after in ejector pins have been raised. The robot then moves these parts into either a holding location or directly onto an inspection system, depending on the type of product and the general layout of the rest of the manufacturer's production facility. Visions systems mounted on robots are also an advancement that has greatly changed the way that quality control is performed in insert molded parts. A mobile robot is able to more precisely determine the accuracy of the metal component and inspect more locations in the same amount of time as a human inspector.

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